Symptom: My solar panel is not charging.exposed to direct sunlight), you can make absolutely sure the problem lies in the solar panel itself.  This method eliminates all the other components involved in solar recharging; including the Kelly controller, the solar controller and the connecting cable. You just have to pop off the plastic cover from the small black plastic junction box on the underside of the panel and attach the multi-meter clips (making sure it is set to measure VDC (Volts DC). If you are not seeing at least 16-20 volts coming off the panel, it's kaput. Marty has replaced his TWICE with absolutely no assistance and it wasn't too complicated. An extra set of hands would definitely have made the job easier. When replacing the panel the first time, I used stainless steel screws, washers and cap nuts to replace the original rivets which had to be drilled out. This made it MUCH easier to replace the second time. As has been noted elsewhere, the new Taiwanese panel seems to be more efficient and durable than the original Chinese one. [source: primarily Marty R] The Fuse On newer ELFs [details on which version or Elf number this was changed on would be helpful], the Solar Charging Controller is a Genasun GV-BOOST. This has a fuse in it. From the manual (available below): Owners have reported that connecting the battery while the solar panel is in full sunlight can cause this fuse to blow. You can buy the fuse from Mouser: Littelfuse 142.6185.5102 fuse. 1. With the output voltage of the charger turned off, measure the battery voltage 2. If the battery voltage is at maximum voltage turn off the charger 3. If the battery is not at maximum voltage charge the battery using a constant current or constant voltage based on the battery voltage 4. Go back to step 1 and repeat as necessary. Related LinksBattery not charging in the sunlight (OT official) |
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